How to Build a Wood Chevron Barn Door

Create a strong wooden Do-it-yourself chevron barn door with a herringbone pattern. Picture tutorial moreover a PDF woodworking plan to make it straightforward to construct your personal barn door from reclaimed wooden or fresh lumber. 

See much more Do-it-yourself doors and barn doors in our Shut The Entrance Doorway Do-it-yourself sequence, moreover our picks for very affordable barn door hardware here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn door plans Listed here

How to Create a Chevron Barn Doorway

by reader Emily Seaton | woodworking plan by Amy of Hertoolbelt

Emily crafted this magnificent wooden chevron barn door as part of her boys’ rest room renovation. She shares her tale under, and Amy has put together a creating plan so you can construct your personal door just like Emily’s!

Get the specific woodworking plan Listed here to construct your personal chevron barn door making use of new lumber, or making use of reclaimed hardwood flooring like Emily demonstrates in the photograph tutorial under.

The concluded barn door measures 39 ½” W x eighty four ½” H x one ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Products and Resources

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The chevron barn door is crafted making use of plywood and luan, with 1x lumber for the layout and herringbone specifics. (Emily demonstrates how she applied reclaimed wooden flooring under.)

Making A Wood Chevron Barn Doorway for a Boys’ Bathroom Renovation

Howdy Remodelaholics!  My name is Emily and I live here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this ninety some thing calendar year aged Kansas City dwelling much less than a calendar year ago with 3 boys (which includes an infant, a 4 calendar year aged and a 5 calendar year aged), a seventy pound doggy and an nuts belief that we could rehab most all of it on our personal.  What it lacked in modern day requirements (it had no duct work, gutters, insulation, etc.) it built up for in attraction and house.

When we walked in for the inspection there was drinking water pouring by the entryway, remnants of termites in the dining place and asbestos in the popcorn ceiling.  To say this was a fixer upper was an understatement but we liked the massive corner ton, the structure and the neighborhood.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived here ahead of me, with her two adult bachelor sons.  From what I can tell by photographs and letters the household still left behind, Ga and her boys appear like attractive men and women who adored this aged dwelling and built a lot of great reminiscences in it.  Nevertheless we now personal the dwelling, there is nevertheless a great deal of Ga to be discovered all over the place (which includes this portrait which my partner keeps hanging on our next flooring landing for some explanation).

Ga and I share a enjoy for this aged wonderful home.  Even so we part ways when will come to the most effective way to show off its historic splendor.  Ga preferred to include it up with levels of wallpaper, paint, carpet and velvet (indeed we taken out a truckload of dusty velvet drapes).  Now, I am heading place by place in an energy to restore the primary miracles of our forever home whilst weaving in a number of modern day gems.  Somewhere between making university lunches, naptimes and chasing around my one particular calendar year aged, I am making an attempt to find the time to transform Georgia’s home into one particular that I can get in touch with my personal.

I am absolutely sure that Ga would not approve.

We have no plans to at any time move so I take total convenience in making this home just as we want it.  My partner and I had been forced to construct sets whilst in college to satisfy our Theater scholarships.  Very little did I know how fruitful these shop lessons would be for us!  We have under no circumstances rehabbed a dwelling ahead of, but we dove it head to start with and haven’t seemed back again.  Our most recent task involved turning an out-of-date bed room and attached tub into a house for my two oldest boys.  Listed here is the house ahead of (Yes, that is pink floral wallpaper.  And indeed, it is also on the ceiling.  I advised you Ga was all over the place):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And here is the rest room which we took down to the studs, leaving only the ceiling and the primary hexagon mosaic tile flooring.

boys' bathroom remodel with original tile

This place essential a lot of issues, which includes a new rest room door.  I enjoy to find interesting issues from blogs, like this one particular, or Pinterest, and recreate them.  As they say, there is very little new below the sunshine and I am not above thieving any notion that is a good notion.  I discovered an awesome variation of a barn door on The Accent Piece and knew I needed to make it, or one particular like.  Listed here is the door I in the long run came up with (which Amy made woodworking plans for here):

DIY chevron wood herringbone barn door for a bathroom

Why pick out a barn door?

I made a decision on a barn door since in increasing 3 boys below the age of seven the look of my dwelling often appears to be much more like a barnyard than a put where civilized men and women live.

There had been also simple good reasons that built the barn door a good match.  The primary door swung inward and to the right which is probably why the light-weight switch was on the reverse side of the place above the sink instead of to the right of the door where you would typically find the light-weight switch.  I had visions of my boys stumbling throughout chilly tile in the middle of the night blindly making an attempt to find the switch above the sink.  We solved this dilemma by going the light-weight switch to the right of the door but we had to do absent with the inward swinging door.  The barn door solved the logistical dilemma.

Some men and women recommend barn doors are not good for bathrooms for privacy good reasons but considering this is within a bed room I imagined it would be alright.  In addition to, how considerably privacy do 4 and six calendar year aged boys truly need to have anyway?  They rarely shut the door when they are doing their company as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking Wood for the Chevron Barn Doorway

I had a short while ago been to my regional Habitat for Humanity Restore and knew they had a massive stock of assorted hardwood flooring for a $one a foot.  Not truly being aware of how considerably wooden I essential (I probably went back again 3 situations for much more) I picked by pieces I imagined had been a good combine.  I commenced by measuring the outdoors of the door frame to the rest room.  In my scenario, it was 39” extensive and 83” tall. (The printable woodworking plans are crafted to these very same measurements, but you can regulate the size if essential.)

I went to Residence Depot and had them reduce a sheet of ½’ plywood and a sheet of luan down to 38” extensive, one particular inch small of the door frame width to make it possible for for framing the outdoors with trim.  The luan is the back again of my door and the plywood helps make up the middle of the structure.

As soon as you have the materials, the door can be manufactured in a number of primary actions. I’ll show the images here, and you can get a full reduce listing and assembly diagrams here in the woodworking plan.

Time & Price

The design of the chevron barn door took somewhere around 3 – two hour periods.  Hanging the door is unquestionably a group energy but I managed the design myself.

Price breakdown:

  • Hardwood flooring- $30
  • Trowel handle- gifted
  • 4, 1×2- 8FT strips- $5
  • 4×8 sheet Luan- $thirteen
  • 4×8 sheet plywood- $23
  • Doorway hardware – $98
  • Leather-based handle- $3
  • Tacks for handle- $3

build chevron barn door with herringbone details

How to Create a Do-it-yourself Chevron Barn Doorway

Action one: Build the Doorway Foundation

Glue the luan and plywood together with wooden glue.  The luan side need to be on the flooring.  Set large objects on best all around to compress the luan to the plywood and enable it dry.  I applied only wooden glue for this stage.  I knew this would not be more than enough power for the concluded product but will go back again with small nails to safe.

Action two: Pick out Wood for Herringbone Barn Doorway Pattern

Start off arranging the hardwood flooring to find the pattern you like most.  I consider it’s valuable to attract out a diagram ahead of you start out so you know what it will look like. I applied 5 horizontal slats at the best of the door ahead of commencing the break up herringbone barn door pattern – or get in touch with it chevron, whichever you like.

The printable woodworking plans have a full diagram and reduce listing, which includes board widths, to make the structure straightforward. 

I commenced laying out and creating the face of the door from the outdoors in.   I did not have pieces lengthy more than enough to operate the duration of the door on the edges, so I put the seam on the still left where I prepared for the handle to go.

diy reclaimed wood herringbone barn door, chevron barn door


Action 3: Attach The Wood Experience

Start off securing the wooden flooring edges with wooden glue and one one/4” nails. Start off with the best and side frames, then the best horizontal pieces. You can increase the base face frame piece now like Emily did, or hold out to set up it soon after the herringbone barn door depth (like proposed in the woodworking plans).

I applied a pneumatic nail gun, which helps make this course of action really rapid.  Moreover, there is very little like making use of a nail gun to vent the frustrations of the chevron barn door, reclaimed wood herringbone barn door detail


Action 4: Reduce The Doorway Stile

Reduce a 1×2 to operate down the middle.  Wait to safe this piece right until all of the diagonals are reduce to match.  This offers you wiggle place to squeeze in the final piece of the herringbone barn door pattern.

Action 5: Reduce and Set up Herringbone Barn Doorway Pattern

To start out the herringbone diagonals, I commenced at the corner with a triangle I reduce from a broader piece of flooring.  From there it was a subject of marking the duration of each and every reduce right until I obtained to the close.  These are all 45 degree angles and a triangle is really valuable. The woodworking plan includes a specific diagram of lengths and measurements to make this part even a lot easier!

An gain of operating with hardwood flooring is that each and every piece is made with a tongue and groove edge in buy for the pieces to match into one particular yet another.  All you have to do is established it in and carefully hammer the pieces together.  Then safe each and every piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Action six: Incorporate Barn Doorway Frame

Right after the entrance of the door is concluded its time to frame the sides.  The thickness of the door equaled one ½” (one/4” luan + ½”plywood + 3/4” hardwood flooring).  This allowed me to use 1x2s strips of wooden (which in fact evaluate at ¾” x one ½”) to frame the door.  I reduce the 1x2s at a 45 degree angle and attached them to the outdoors edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Action seven: Safe Barn Doorway Backing

The back again of the door is just the sheet of luan.  Hammer small nails around the edge of the luan for additional power.

Action 8: End

If your precision with a observed is something like mine, you could have gaps in the corners of the trim.  Fill any imperfect corners (in my scenario all) with wooden filler.  When dried, sand right until smooth.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had meant to stain the door but soon after it all came together I truly liked the all-natural look of the hardwood flooring.  I gave it 3 coats of polyurethane making use of a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wood Barn Doorway Hardware

I bought the barn door hardware on Ebay.  There are a range of selections but I went with a primary type. (See much more very affordable barn door hardware here.)

This door is large but did not exceed the 200lbs weight restrict of most barn door hardware.  Taking into consideration how extensive our door is we went with the lengthy six.six FT option opposed to the 6FT.  Presented the thickness of our baseboards, we hung the hardware backwards so the door would be farther absent from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn door handle is an aged trowel my aunt discovered at an estate sale.  I took it from her figuring I would use it one particular day.  I discovered the great put within a month.

diy barn door handle and hardware, chevron herringbone barn door

We essential a tiny handle to open up the door from the inside of of the rest room.  I make your mind up on a strip of leather that I attached with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Though looking for leather at Passion Foyer I can throughout these leather bookmarks.  The size is great.  I hammered it on with massive nail heads leaving some slack so the handle would be a lot easier to grab.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Concluded Barn Doorway + Boys’ Bathroom Renovation

Listed here is the concluded product, with a check out into my boys’ new rest room.  The tiling is also my work.  I credit my partner with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bed room and Bathroom Notes:

  • Bed room colour:  Benjamin Moore’s Hale Navy
  • Bathroom vanity and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Residence Depot’s Snow White Brick 12×12” mosaic tile
  • Floor Tile: primary to the dwelling
  • Gentle Fixtures: Pottery Barn Outlet, Covington Articulating Single Sconce devoid of the shade (we broke one particular so made a decision to go devoid of and use Edison bulbs instead).

This door is the great ending contact to this bed and tub rework.  I know I enjoy it much more than my boys do but I hope they will arrive to respect it one particular day as well.  While I do not have a web site, you can follow me on Instagram.

A lot more Do-it-yourself barn doors:

moreover 35 much more Do-it-yourself barn doors here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

First posted 30 Mar 2015 // Up-to-date 19 Might 2020

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About Amy Baesler